Silicon Bronze Bolts, Silicon Bronze Hex Bolts , Silicon Bronze Fasteners

Silicon Bronze Bolts, Silicon Bronze Hex Bolts & Precision Silicon Bronze Fasteners

Silicon bronze Hex Bolts, Silicon Bronze fasteners, Silicon bronze cap screws, Silicon Bronze fasteners

Silicon Bronze Bolts, Silicon bronze Hex Bolts, Silicon Bronze Hex Cap Screws

Silicon bronze Bolts, bronze Bolts, Bronze fasteners

Bronze Allen Cap Screws, Bronze fasteners, Bronze hex bolts

We are one of the leading manufacturers and exporters of Silicon Bronze Bolts, Silicon Bronze Hex Bolts, and precision fasteners from India. We have been supplying high-quality silicon bronze fastening solutions to the world market for many decades. Our comprehensive range includes Silicon Bronze Hex Bolts, Silicon Bronze Hex Cap Screws, Bronze Hex Head Screws, and specialized cold forged components that meet international quality standards. With over three decades of manufacturing excellence, we have established ourselves as a trusted supplier to marine, architectural, electrical, and industrial sectors worldwide. Our state-of-the-art manufacturing facilities in India utilize advanced cold forging, hot forging, and precision machining technologies to produce silicon bronze fasteners that exceed customer expectations. We maintain strict quality control measures and hold ISO 9001:2015 certification, ensuring consistent product quality and reliability. Our technical expertise, combined with flexible production capabilities, enables us to offer customized solutions for specialized applications while maintaining competitive pricing and prompt delivery schedules. Every silicon bronze bolt and fastener we manufacture undergoes rigorous testing to ensure compliance with international standards including DIN, ANSI, BS, ISO, and JIS specifications.

Product Overview

Price: US$ 13/kilogram

Silicon Bronze represents the premium grade of bronze alloys, specifically engineered for superior corrosion resistance, excellent machinability, and enhanced mechanical properties. Our Silicon Bronze Bolts and fasteners are manufactured from high-grade silicon bronze alloys containing 95-98% Copper, 1-4% Silicon, and trace amounts of other elements including Manganese, Iron, and Zinc. This composition provides exceptional resistance to seawater corrosion, atmospheric weathering, and chemical exposure, making these fasteners ideal for marine applications, architectural projects, and industrial installations where durability is paramount.

🔩 Silicon Bronze Fastener Manufacturing Process Flow 🔩

Raw Material → Heating → Cold/Hot Forging → Threading → Heat Treatment → Surface Finishing → Quality Inspection → Packaging → Export

Silicon Bronze Bolts

Our Silicon Bronze Bolts represent the pinnacle of fastening technology, combining the inherent advantages of silicon bronze alloys with precision manufacturing techniques. These bolts exhibit exceptional tensile strength ranging from 380-550 MPa, excellent yield strength of 170-380 MPa, and superior elongation properties of 25-45%. The silicon content enhances the alloy’s strength while maintaining excellent corrosion resistance properties. Our Silicon Bronze Bolts are manufactured using advanced cold heading processes followed by precision threading operations, ensuring dimensional accuracy and superior surface finish. These bolts are particularly suitable for marine hardware, bridge construction, electrical installations, and architectural applications where both strength and corrosion resistance are critical requirements. The natural antimicrobial properties of silicon bronze make these bolts ideal for food processing equipment and medical device applications.

Silicon Bronze Hex Bolts

Silicon Bronze Hex Bolts feature the distinctive hexagonal head design that provides superior grip and torque application during installation and maintenance operations. These hex bolts are manufactured to comply with international standards including DIN 933, DIN 931, ISO 4017, ISO 4014, ANSI B18.2.1, and BS 1768 specifications. The hexagonal head design allows for precise torque application using standard hex keys or socket wrenches, ensuring consistent clamping force and secure fastening. Our Silicon Bronze Hex Bolts are available in metric and imperial thread pitches, with head-to-shank diameter ratios optimized for maximum strength and reliability. The hex head design also facilitates easy identification and maintenance in complex assemblies, making these bolts preferred choices for marine deck hardware, structural connections, and heavy machinery applications where accessibility and maintenance considerations are important.

Silicon Bronze Hex Cap Screws

Silicon Bronze Hex Cap Screws combine the functionality of hex bolts with the precision threading and head geometry of cap screws, offering superior clamping performance in critical applications. These fasteners feature precisely machined hex heads with chamfered edges to prevent stress concentration and ensure smooth installation. The cap screw design incorporates optimized thread engagement length and head bearing surface area, providing enhanced load distribution and superior joint integrity. Our Silicon Bronze Hex Cap Screws are manufactured using precision CNC machining processes, ensuring tight dimensional tolerances and excellent surface finish. These fasteners are particularly suitable for high-stress applications in marine propulsion systems, architectural cladding systems, electrical panel assemblies, and precision machinery where consistent torque values and reliable performance are essential requirements.

Bronze Hex Head Screws

Bronze Hex Head Screws represent a specialized category of fasteners designed for applications requiring the unique combination of bronze’s corrosion resistance and the practical advantages of hex head design. These screws are manufactured from premium bronze alloys including Silicon Bronze, Phosphor Bronze, and Aluminum Bronze, depending on specific application requirements. The hex head configuration provides excellent tool engagement and torque transfer capabilities, while the bronze material composition ensures long-term durability in corrosive environments. Our Bronze Hex Head Screws undergo specialized heat treatment processes to optimize their mechanical properties, resulting in enhanced tensile strength, improved fatigue resistance, and superior dimensional stability under varying temperature conditions.

Silicon Bronze Cold Forged Fasteners

Silicon Bronze Cold Forged Fasteners represent the most advanced manufacturing approach for producing high-strength, dimensionally precise fastening solutions. The cold forging process involves shaping silicon bronze material at room temperature using high-pressure forming dies, resulting in superior grain flow alignment, enhanced mechanical properties, and improved surface integrity. This manufacturing method produces fasteners with tensile strengths up to 30% higher than conventional machined fasteners, while maintaining excellent dimensional accuracy and surface finish. Cold forged Silicon Bronze Fasteners exhibit superior fatigue resistance, enhanced corrosion performance, and improved cost-effectiveness due to material savings and reduced machining requirements. These fasteners are particularly suitable for high-volume applications in automotive, marine, electronics, and industrial equipment sectors.

Silicon Bronze Cold Forging Process

Our Silicon Bronze Cold Forging process utilizes state-of-the-art progressive die technology and precision forming equipment to transform silicon bronze billets into complex fastener geometries through controlled plastic deformation. The process begins with careful material preparation, including chemical composition verification and mechanical property testing to ensure optimal formability. Silicon bronze billets are then processed through multi-stage cold forging operations using hydraulic presses capable of generating forces up to 1000 tons. The cold forging process enhances the material’s grain structure alignment, resulting in improved mechanical properties including increased tensile strength, enhanced fatigue life, and superior surface hardness. Post-forging operations include precision threading, heat treatment optimization, and surface finishing processes to achieve final specifications and quality requirements.

Silicon Bronze Stamped and Forged Components

Silicon Bronze Stamped and Forged Components encompass a comprehensive range of precision-manufactured fastening elements including washers, brackets, clips, springs, and specialized hardware components. These components are produced using advanced stamping and forging technologies that optimize material utilization while achieving complex geometries and tight dimensional tolerances. Our stamping operations utilize progressive die systems capable of producing components with dimensional accuracies of ±0.05mm, while our forging processes achieve superior mechanical properties through controlled deformation and grain flow optimization. Silicon Bronze Stamped and Forged Components are widely used in marine hardware assemblies, architectural cladding systems, electrical equipment, and specialized industrial applications where corrosion resistance, dimensional accuracy, and aesthetic appearance are critical requirements.

Silicon Bronze Flanged Bolts

Silicon Bronze Flanged Bolts represent an advanced fastening solution that combines the exceptional corrosion resistance of silicon bronze alloys with the superior load distribution characteristics of integral flange design. The flange feature eliminates the need for separate washers while providing increased bearing surface area, resulting in enhanced clamping force distribution and reduced bearing stress on connected materials. Our Silicon Bronze Flanged Bolts are manufactured using precision forging processes that ensure seamless integration between the flange and bolt shank, eliminating potential stress concentration points and enhancing overall fastener integrity. These specialized fasteners are particularly valuable in marine deck hardware applications, automotive brake systems, electrical panel assemblies, and structural connections where space constraints limit the use of separate washers. The integral flange design also prevents washer loss during assembly operations, improving installation efficiency and reducing maintenance requirements. Silicon Bronze Flanged Bolts are available in metric and imperial thread specifications, with flange diameters optimized according to DIN 6921, ISO 4162, and ANSI standards to provide maximum load distribution effectiveness while maintaining compact assembly profiles.

Silicon Bronze U Bolts

Silicon Bronze U Bolts offer superior clamping solutions for pipe supports, structural connections, and specialized mounting applications where traditional straight bolts cannot provide adequate securing capability. The distinctive U-shaped configuration provides 360-degree clamping action around cylindrical objects, making these fasteners essential for marine rigging systems, automotive exhaust mounting, electrical conduit supports, and industrial piping installations. Our Silicon Bronze U Bolts are manufactured through precision hot bending processes that maintain consistent material properties throughout the curved sections, ensuring uniform stress distribution and eliminating potential failure points at bend radii. The manufacturing process begins with high-grade silicon bronze rod stock that undergoes controlled heating and forming operations using specialized bending fixtures, followed by precision threading operations and stress relief heat treatment to optimize mechanical properties. Silicon Bronze U Bolts demonstrate exceptional performance in marine environments where exposure to saltwater corrosion would quickly degrade conventional steel fasteners, making them ideal for boat hardware, dock construction, and offshore platform applications. Available sizes range from M8 to M24 diameter with custom bend radii and leg spacing dimensions available to accommodate specific application requirements. Thread specifications comply with ISO metric, ANSI unified, and BSW British standards, with optional thread pitch modifications available for specialized applications requiring enhanced load capacity or specific engagement characteristics.

International Standards Compliance

StandardDescriptionApplicationThread Specification
DIN 933Hex Head Cap Screws – Full ThreadGeneral Purpose ApplicationsMetric ISO Thread
DIN 931Hex Head Cap Screws – Partial ThreadStructural ApplicationsMetric ISO Thread
ISO 4017Hex Head Screws – Full ThreadInternational StandardMetric ISO Thread
ISO 4014Hex Head Bolts – Partial ThreadHeavy Duty ApplicationsMetric ISO Thread
ANSI B18.2.1Square and Hex BoltsNorth American StandardUNC/UNF Thread
BS 1768Hex Head BoltsBritish StandardBSW/BSF Thread
JIS B1180Hex Head BoltsJapanese StandardMetric Thread

Material Grades and Specifications

Grade/StandardCompositionTensile Strength (MPa)Yield Strength (MPa)Elongation (%)
C65500 (Silicon Bronze A)Cu 97%, Si 3%380-520170-38025-45
C65100 (Silicon Bronze B)Cu 98.5%, Si 1.5%340-480140-35030-50
ASTM B98Silicon Bronze Rod380-550170-40025-40
BS 2870 PB102Silicon Bronze370-520160-37028-45
DIN 17662CuSi3Mn1380-530170-38025-42
JIS H3250C6511 Silicon Bronze370-510165-37028-48
GB/T 4423QSi3-1 Silicon Bronze375-525168-37526-46

Manufacturing Processes and Machinery

Our comprehensive manufacturing capabilities encompass multiple advanced processes designed to produce Silicon Bronze Bolts and fasteners with superior quality and precision. Cold Heading Operations utilize Hatebur, Sakamura, and National multi-station cold heading machines capable of producing fasteners from M3 to M24 diameter range with exceptional dimensional accuracy. Hot Forging Processes employ hydraulic and mechanical presses ranging from 100 to 1000 tons capacity, enabling production of larger diameter bolts and complex geometries with superior mechanical properties.

CNC Machining Centers including Haas, DMG Mori, and Okuma equipment provide precision secondary operations including threading, head profiling, and surface finishing with tolerances as tight as ±0.02mm. Thread Rolling Operations using Profiroll and Reed thread rolling machines ensure superior thread quality with enhanced fatigue resistance compared to cut threads. Heat Treatment Facilities include controlled atmosphere furnaces, induction heating systems, and specialized aging ovens to optimize mechanical properties and stress relief.

📊 Typical Parts Produced 📊

• Hex Bolts (M6-M30) • Cap Screws (M4-M20) • Machine Screws (M3-M12) • Carriage Bolts (M6-M16) • Eye Bolts (M8-M24) • U-Bolts (M10-M20) • Shoulder Screws (M6-M16) • Thumb Screws (M6-M12)

Dimensional Specifications and Tolerances

Size RangeLength Range (mm)Head Dia. ToleranceThread ToleranceLength Tolerance
M6 – M816 – 100±0.1mm6g/6H±1.0mm
M10 – M1220 – 150±0.15mm6g/6H±1.5mm
M14 – M1625 – 200±0.2mm6g/6H±2.0mm
M18 – M2030 – 250±0.25mm6g/6H±2.5mm
M22 – M3035 – 300±0.3mm6g/6H±3.0mm

Surface Finishes and Treatment Options

Silicon Bronze Bolts and fasteners are available in multiple surface finish options to meet specific application requirements and aesthetic preferences. Natural Finish preserves the inherent golden bronze appearance while providing excellent corrosion resistance through the formation of natural protective oxide layers. Passivated Finish involves chemical treatment processes that enhance corrosion resistance and provide uniform surface appearance suitable for architectural applications.

Polished Finish achieves mirror-like surface quality through progressive abrasive polishing operations, ideal for decorative applications and high-end architectural projects. Brushed Finish creates directional surface texture patterns that combine aesthetic appeal with practical advantages including reduced fingerprint visibility and enhanced grip characteristics. Antique Finish simulates aged bronze appearance through controlled chemical patination processes, popular in restoration projects and traditional architectural applications.

Industries and Applications

Marine Industry extensively utilizes Silicon Bronze Bolts for boat hardware, deck fittings, propeller installations, and underwater applications due to exceptional seawater corrosion resistance. Architectural Sector employs these fasteners for exterior cladding systems, window installations, roofing applications, and decorative hardware where durability and aesthetic appeal are paramount considerations.

Electrical Industry relies on Silicon Bronze Bolts for grounding systems, electrical panel assemblies, and switchgear installations, benefiting from excellent electrical conductivity and corrosion resistance properties. Chemical Processing facilities use these fasteners in equipment assemblies, piping systems, and structural applications where resistance to chemical exposure is critical.

Automotive Applications include brake system components, exhaust system assemblies, and specialized electrical connections requiring long-term reliability and corrosion resistance. Aerospace Industry utilizes Silicon Bronze Bolts in non-critical structural applications, electrical systems, and ground support equipment where corrosion resistance and reliability are important factors.

Performance Metrics and Testing

PropertyTest MethodSpecificationTypical Values
Tensile StrengthASTM E8Min 380 MPa450-520 MPa
Yield StrengthASTM E8Min 170 MPa220-380 MPa
HardnessASTM E1875-95 HRB80-90 HRB
ElongationASTM E8Min 25%30-45%
Salt Spray ResistanceASTM B117500+ hours1000+ hours

Production Turnaround Time

Standard Production Lead Time: 4-6 weeks for regular production quantities up to 10,000 pieces. Expedited production available for urgent requirements with 2-3 weeks delivery possible for specific size ranges and quantities. Large volume orders above 50,000 pieces may require 6-8 weeks depending on complexity and finishing requirements. Custom specifications and special alloy compositions may extend lead times to 8-10 weeks including material procurement and tooling preparation.

Why Choose Our Silicon Bronze Bolts

Three Decades of Manufacturing Excellence: Our extensive experience in silicon bronze fastener manufacturing ensures consistent quality, reliable performance, and comprehensive technical support throughout the product lifecycle. We have successfully supplied Silicon Bronze Bolts to over 45 countries, establishing long-term partnerships with leading companies in marine, architectural, and industrial sectors.

Advanced Manufacturing Capabilities: Our state-of-the-art production facilities incorporate the latest cold forging, CNC machining, and quality control technologies, enabling us to produce fasteners with superior dimensional accuracy, enhanced mechanical properties, and consistent surface finish quality.

Customization Flexibility: We offer comprehensive customization services including non-standard dimensions, special thread configurations, unique head styles, custom material compositions, and specialized surface treatments to meet specific application requirements.

Superior Customer Support: Our technical team provides extensive pre-sales consultation, application engineering support, and post-delivery technical assistance. We maintain dedicated customer service representatives for major markets ensuring prompt communication and responsive support.

Competitive Pricing and Value: Direct manufacturer pricing eliminates intermediary costs while maintaining premium quality standards. Our efficient production processes and strategic material sourcing provide cost-effective solutions without compromising on quality or performance.

Quality Assurance and Certification: ISO 9001:2015 certified manufacturing processes ensure consistent quality management. Every batch undergoes comprehensive testing including dimensional verification, mechanical property testing, and corrosion resistance evaluation.

Flexible Packaging Solutions: Customized packaging options including customer-branded labels, specific quantity packaging, and protective packaging for sensitive applications. Export-ready packaging meets international shipping requirements and ensures product protection during transit.

Customer Testimonial

Robert Martinez, Procurement Manager,  Florida, USA:

“We have been sourcing Silicon Bronze Hex Bolts from this Indian manufacturer for over 8 years, and their quality consistency is remarkable. The bolts perform exceptionally well in our marine applications, showing no signs of corrosion even after years of saltwater exposure. Their technical support team is knowledgeable and responsive, and delivery times are always met as promised. The cost savings compared to domestic suppliers allows us to remain competitive while maintaining the highest quality standards for our customers.”

Frequently Asked Questions

Q: What is the difference between Silicon Bronze and regular Bronze fasteners?

A: Silicon Bronze contains 1-4% silicon which significantly enhances strength, corrosion resistance, and machinability compared to regular bronze alloys. Silicon Bronze fasteners typically exhibit 20-30% higher tensile strength and superior resistance to seawater corrosion, making them ideal for marine and architectural applications.

Q: Can Silicon Bronze Bolts be used in high-temperature applications?

A: Yes, Silicon Bronze Bolts maintain their mechanical properties and corrosion resistance at temperatures up to 250°C (482°F). However, prolonged exposure to temperatures above 200°C may cause some reduction in tensile strength and should be evaluated for specific applications.

Q: What thread specifications are available for Silicon Bronze Hex Bolts?

A: We offer metric ISO threads (M6-M30), UNC/UNF imperial threads (1/4″ to 1-1/4″), BSW/BSF British threads, and custom thread specifications. All threads are manufactured to 6g/6H tolerance class ensuring proper fit and assembly characteristics.

Q: How do Silicon Bronze Bolts compare to Stainless Steel fasteners in marine applications?

A: Silicon Bronze offers superior corrosion resistance in seawater environments and eliminates galvanic corrosion concerns when used with bronze or brass components. While Stainless Steel may have higher strength, Silicon Bronze provides better long-term reliability and aesthetic appeal for marine hardware applications.

Q: What quality certifications do you maintain for Silicon Bronze Bolts?

A: We maintain ISO 9001:2015 quality management certification and conduct testing per ASTM B98, ASTM E8, ASTM B117, and other relevant standards. Material certificates and test reports are provided with each shipment, and third-party inspection services are available upon request.

Q: Can you provide Silicon Bronze Bolts with custom head markings or logos?

A: Yes, we offer custom head marking services including company logos, part numbers, grade identification, and traceability codes using precision die stamping or laser engraving processes. Minimum quantities and additional lead time may apply for custom marking requirements.

Q: What is the minimum order quantity for Silicon Bronze Hex Bolts?

A: Minimum order quantities vary by size and specification, typically ranging from 100 pieces for common sizes to 500 pieces for specialized configurations. We can accommodate smaller quantities for prototyping and testing purposes with adjusted pricing.

Q: How should Silicon Bronze Bolts be stored to maintain quality?

A: Store in dry, well-ventilated areas away from moisture and corrosive environments. Use protective packaging or anti-tarnish treatments for long-term storage. Avoid contact with steel or iron materials that could cause galvanic corrosion or surface staining.

Q: Do you provide technical support for fastener selection and application engineering?

A: Yes, our experienced technical team provides comprehensive application engineering support including fastener selection, load calculations, corrosion resistance evaluation, and installation recommendations. We also offer on-site consultation services for major projects.

Q: What packaging options are available for export shipments?

A: Export packaging includes moisture barrier bags, cardboard boxes, wooden cases, and custom packaging solutions depending on quantity and destination requirements. All packaging meets ISPM-15 international shipping standards and includes proper labeling and documentation.

Packaging and Shipping

Our comprehensive packaging solutions ensure product protection during international shipping while meeting customer-specific requirements. Standard Packaging includes poly bags, cardboard boxes with foam inserts, and moisture barrier protection suitable for normal shipping conditions. Export Packaging utilizes wooden cases, metal containers, and specialized cushioning materials for long-distance ocean freight shipments.

Custom Packaging Services include customer-branded labels, specific quantity packaging, color-coded identification systems, and specialized protective packaging for sensitive applications. We provide complete documentation including packing lists, material certificates, and shipping documents required for international trade. Shipping Options encompass air freight, ocean freight, and express courier services with tracking capabilities and insurance coverage available for all shipments.

Material Property Tables

Physical PropertySilicon Bronze A (C65500)Silicon Bronze B (C65100)Test Standard
Density8.53 g/cm³8.80 g/cm³ASTM B311
Electrical Conductivity7% IACS12% IACSASTM B193
Thermal Conductivity29 W/m·K42 W/m·KASTM E1461
Coefficient of Expansion18.0 x 10⁻⁶/°C17.5 x 10⁻⁶/°CASTM E228
Melting Point1025°C1040°CDSC Analysis

Glossary of Technical Terms

Cold Forging: Manufacturing process involving plastic deformation of metal at room temperature to produce enhanced mechanical properties and dimensional accuracy in fasteners.

Silicon Bronze: High-strength copper alloy containing 1-4% silicon, providing superior corrosion resistance, enhanced machinability, and improved mechanical properties compared to standard bronze alloys.

Hex Head: Hexagonal head configuration allowing precise torque application using standard hex keys or socket wrenches, providing superior grip and installation control.

Thread Tolerance Class: Standardized system (6g/6H) defining acceptable dimensional variations in thread geometry to ensure proper fit and assembly characteristics between mating components.

Tensile Strength: Maximum stress material can withstand under tension before failure, measured in megapascals (MPa) and critical for determining load-bearing capacity of fasteners.

Galvanic Corrosion: Electrochemical corrosion occurring when dissimilar metals are in electrical contact within electrolytic environment, effectively prevented by using Silicon Bronze fasteners.

Yield Strength: Stress level at which permanent deformation begins to occur, important parameter for determining safe working loads and fastener preload specifications.

Passivation: Chemical treatment process that enhances corrosion resistance through formation of protective oxide layer on metal surfaces, commonly applied to Silicon Bronze fasteners.

Related parts:

Silicon Bronze Fasteners, Marine Grade Bolts, Corrosion Resistant Screws, Bronze Hex Cap Screws, Silicon Bronze Hardware, Cold Forged Bronze Bolts

Marine Hardware Bolts, Architectural Fasteners, Electrical Panel Screws, Deck Hardware Bolts, Seawater Resistant Fasteners, Boat Building Hardware

DIN 933 Bronze Bolts, ISO 4017 Hex Screws, ANSI B18.2.1 Fasteners, C65500 Silicon Bronze, ASTM B98 Bronze Rod, Metric Bronze Bolts

Cold Headed Bolts, Precision Machined Screws, Heat Treated Fasteners, Custom Bronze Hardware, OEM Fastener Solutions, Export Quality Bolts

Request Quote and Information

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📧 Email: Send your technical specifications and requirements to sales@siliconbronzebolts.com for detailed quotations and technical recommendations.

📱 WhatsApp: Contact us instantly at +91-22-43449300  for immediate assistance and quick responses to urgent requirements.

📞 Phone: Call our technical sales team at  +91-22-43449300 during business hours (IST) for comprehensive consultation and application engineering support.

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🌐 Global Support: Serving customers worldwide from our manufacturing facility in  Jamnagar, India with extensive export experience and international shipping capabilities.

Contact us today for competitive pricing, technical specifications, and delivery schedules tailored to your specific requirements of Silicon Bronze Bolts, Bronze Bolts and Bronze fasteners!