Brass Machined Washers, Copper Machined Washers

Precision Brass Machined Washers & Copper Machined Washers – ISO 7089, DIN 125/126 Standards
We are one of the leading manufacturers and exporters of precision Brass Machined Washers and Copper Machined Washers from India. We have been supplying high-quality machined washers to the world market for many decades. Our comprehensive range includes ISO 7089 Machined Washers, DIN 125 and DIN 126 Machined Washers, Brass Chamfered Washers, Copper Turned Washers, and Brass Turned Washers manufactured to exacting international standards. With over three decades of global manufacturing experience, we specialize in producing precision-engineered washers that meet the demanding requirements of automotive, aerospace, electronics, marine, and industrial applications worldwide. Our state-of-the-art CNC machining facilities, equipped with Swiss-type turning centers and precision grinding equipment, enable us to maintain tolerances as tight as ±0.01mm while ensuring consistent quality across large production runs. We serve customers across North America, Europe, Asia-Pacific, and Middle East markets with customized packaging solutions and flexible delivery schedules.
Brass Machined Washers – Precision Engineering Excellence
Brass Machined Washers represent the pinnacle of precision fastener engineering, combining the excellent machinability of Brass alloys with advanced CNC manufacturing processes. These washers are manufactured from an extensive range of high-grade Brass materials including CZ121 (CW617N) lead-free brass, C360 free-machining brass, CuZn37 (CW508L), CuZn39Pb3 (CW614N), C26000 cartridge brass, C464 naval brass, and C27400 yellow brass using sophisticated multi-axis CNC turning centers and precision grinding operations.
Our comprehensive brass grade selection ensures optimal material choice for every application. CZ121 lead-free brass offers exceptional performance in potable water and food processing applications while maintaining excellent machinability characteristics. C360 free-machining brass provides the industry standard for high-speed production with superior surface finish capabilities. The manufacturing process involves bar feeding through Swiss-type automatic lathes, followed by chamfering operations on specialized chamfering machines to achieve smooth edges and precise dimensional control.
Our Brass Machined Washers are extensively used in electrical and electronic assemblies, plumbing fixtures, marine hardware, decorative applications, automotive components, and precision instrumentation where both functional performance and aesthetic appeal are critical. The natural antimicrobial properties of Brass make these washers particularly suitable for healthcare equipment and food processing machinery applications. Naval brass C464 grades provide enhanced corrosion resistance for marine environments, while cartridge brass C26000 offers superior formability for specialized applications.
Material Grade | International Standard | Composition | Tensile Strength (MPa) | Applications |
---|---|---|---|---|
CuZn37 (CW508L) | EN 12164, ASTM B16 | Cu 63%, Zn 37% | 380-420 | General engineering, marine |
CuZn39Pb3 (CW614N) | EN 12164, DIN 17660 | Cu 58%, Zn 39%, Pb 3% | 420-480 | High-speed machining applications |
ASTM B16 Alloy 360 | ASTM B16, SAE CA360 | Cu 61.5%, Zn 35.5%, Pb 3% | 410-450 | Precision components, electronics |
JIS C3604 | JIS H3250 | Cu 57-61%, Zn Balance | 390-430 | Automotive, precision machinery |
Copper Machined Washers – Superior Conductivity & Corrosion Resistance
Copper Machined Washers are precision-engineered components manufactured from high-purity Copper alloys including C11000 (Electrolytic Tough Pitch Copper), C10100 (Oxygen-Free Electronic Copper), and DHP Copper (C12200). These washers are produced using advanced CNC machining techniques including precision turning, facing, and drilling operations performed on Swiss-type automatic machines equipped with live tooling capabilities.
The manufacturing process begins with certified Copper bar stock that undergoes rigorous incoming quality inspection including chemical composition analysis and mechanical property verification. The machining operations are performed under controlled coolant conditions to prevent work hardening and maintain optimal surface finish. Post-machining operations include deburring, cleaning, and optional surface treatments such as tin plating or nickel plating for enhanced performance characteristics.
Property | C11000 (ETP) | C10100 (OFE) | C12200 (DHP) | Test Standard |
---|---|---|---|---|
Electrical Conductivity (%IACS) | 101 | 103 | 85-95 | ASTM B193 |
Thermal Conductivity (W/m·K) | 391 | 398 | 359 | ASTM E1461 |
Yield Strength (MPa) | 70-200 | 60-180 | 115-310 | ASTM B224 |
Density (g/cm³) | 8.94 | 8.94 | 8.94 | ASTM B311 |
🔧 Manufacturing Process Flow
Raw Material → Bar Feeding → CNC Turning → Facing → Chamfering → Deburring → Quality Inspection → Surface Treatment → Packaging
ISO 7089 Machined Washers – International Standard Compliance
ISO 7089 Machined Washers are manufactured in strict accordance with the International Organization for Standardization specifications for plain washers with normal series dimensions. These washers feature precise outside diameter to inside diameter ratios of 2.2:1 and thickness tolerances maintained within ±0.1mm. Our ISO 7089 compliant washers are available in both Brass and Copper materials, manufactured using precision CNC turning operations followed by automated deburring processes.
The ISO 7089 standard specifies dimensional requirements for washers used with bolts, screws, and nuts in general engineering applications. Our manufacturing process ensures compliance with the geometric tolerances specified in ISO 7089, including concentricity requirements of ±0.05mm and surface roughness values not exceeding Ra 3.2μm on critical surfaces.
Nominal Size (d) | Inside Diameter (mm) | Outside Diameter (mm) | Thickness (mm) | Tolerance Class |
---|---|---|---|---|
M3 | 3.2 | 7 | 0.5 | Medium |
M4 | 4.3 | 9 | 0.8 | Medium |
M5 | 5.3 | 10 | 1.0 | Medium |
M6 | 6.4 | 12 | 1.6 | Medium |
M8 | 8.4 | 16 | 1.6 | Medium |
M10 | 10.5 | 20 | 2.0 | Medium |
DIN 125 and DIN 126 Machined Washers – German Engineering Standards
DIN 125 and DIN 126 Machined Washers represent German engineering excellence in fastener standardization. DIN 125 specifies plain washers for normal series applications, while DIN 126 covers washers for large series applications with increased outside diameters for enhanced load distribution. These washers are manufactured using precision CNC machining processes with tolerances maintained according to DIN 7168 medium class requirements.
Our DIN 125 and DIN 126 compliant washers undergo comprehensive quality control procedures including dimensional verification using coordinate measuring machines (CMM), surface roughness testing, and material composition analysis. The manufacturing process incorporates German-engineered quality systems ensuring consistent production output and dimensional accuracy across all produced batches.
DIN 125 Specifications
Application: Normal series plain washers
Material: Brass CuZn37, Copper C11000
Tolerance: DIN 7168-m (Medium)
Surface Finish: Natural, Polished, Plated
DIN 126 Specifications
Application: Large series plain washers
Material: Brass CW614N, Copper C12200
Load Distribution: Enhanced contact area
Quality Grade: DIN 7168-m compliant
Brass Chamfered Washers – Enhanced Assembly Performance
Brass Chamfered Washers feature precision-machined chamfers on both inner and outer edges, facilitating easier assembly and reducing stress concentrations during fastening operations. The chamfering operation is performed using specialized chamfering tools on CNC turning centers, creating consistent 45-degree chamfers with controlled depth and surface finish. These washers are particularly beneficial in applications requiring frequent assembly and disassembly operations.
The chamfering process not only improves functional performance but also enhances the aesthetic appearance of the finished components. Our Brass Chamfered Washers are manufactured from lead-free Brass alloys where required for environmental compliance, ensuring suitability for potable water applications and RoHS-compliant electronic assemblies.
Copper Turned Washers & Brass Turned Washers – Precision Manufacturing
Copper Turned Washers and Brass Turned Washers are manufactured using advanced CNC turning processes that provide superior dimensional accuracy and surface finish compared to stamped alternatives. The turning operation allows for precise control of wall thickness variations, concentricity, and surface texture, resulting in components that perform consistently under demanding operating conditions.
Our turning operations utilize Swiss-type automatic lathes equipped with high-speed spindles and precision tool holding systems. The process parameters are optimized for each material grade to minimize tool wear while maximizing surface quality and dimensional stability. Post-turning operations include automated deburring and optional secondary machining for specialized features such as counterbores or grooves.
Customer Testimonial
“We have been sourcing Brass and Copper machined washers from this manufacturer for over 8 years for our aerospace applications. Their consistent quality, dimensional accuracy, and on-time delivery have made them our preferred supplier. The technical support team is exceptional, and they always accommodate our special requirements with custom packaging. Their ISO 7089 compliant washers have passed all our stringent quality audits without any issues.”
– Reuben Cooke, Senior Procurement Manager, USA
Standard Dimension Charts – Metric & Imperial
Our comprehensive range of Brass and Copper Machined Washers are available in standard metric and imperial dimensions to meet global customer requirements. The following dimension charts cover ISO 7089, DIN 125, DIN 126, and ANSI standards commonly specified in international engineering applications.
Metric Dimensions Chart (mm)
Nominal Size | Inside Diameter (mm) | Outside Diameter (mm) | Thickness (mm) | Standard | Material Availability |
---|---|---|---|---|---|
M2 | 2.2 | 5.0 | 0.3 | ISO 7089, DIN 125 | Brass, Copper |
M2.5 | 2.7 | 6.0 | 0.5 | ISO 7089, DIN 125 | Brass, Copper |
M3 | 3.2 | 7.0 | 0.5 | ISO 7089, DIN 125 | Brass, Copper |
M4 | 4.3 | 9.0 | 0.8 | ISO 7089, DIN 125 | Brass, Copper |
M5 | 5.3 | 10.0 | 1.0 | ISO 7089, DIN 125 | Brass, Copper |
M6 | 6.4 | 12.0 | 1.6 | ISO 7089, DIN 125 | Brass, Copper |
M8 | 8.4 | 16.0 | 1.6 | ISO 7089, DIN 125 | Brass, Copper |
M10 | 10.5 | 20.0 | 2.0 | ISO 7089, DIN 125 | Brass, Copper |
M12 | 13.0 | 24.0 | 2.5 | ISO 7089, DIN 125 | Brass, Copper |
M14 | 15.0 | 28.0 | 2.5 | ISO 7089, DIN 125 | Brass, Copper |
M16 | 17.0 | 30.0 | 3.0 | ISO 7089, DIN 125 | Brass, Copper |
M18 | 19.0 | 34.0 | 3.0 | ISO 7089, DIN 125 | Brass, Copper |
M20 | 21.0 | 37.0 | 3.0 | ISO 7089, DIN 125 | Brass, Copper |
M22 | 23.0 | 39.0 | 3.0 | ISO 7089, DIN 125 | Brass, Copper |
M24 | 25.0 | 44.0 | 4.0 | ISO 7089, DIN 125 | Brass, Copper |
M27 | 28.0 | 50.0 | 4.0 | ISO 7089, DIN 125 | Brass, Copper |
M30 | 31.0 | 56.0 | 4.0 | ISO 7089, DIN 125 | Brass, Copper |
Imperial Dimensions Chart (Inches)
Nominal Size | Inside Diameter (in) | Outside Diameter (in) | Thickness (in) | Standard | Material Availability |
---|---|---|---|---|---|
#2 (0.086″) | 0.094 | 0.250 | 0.020 | ANSI B18.22.1 | Brass, Copper |
#4 (0.112″) | 0.125 | 0.312 | 0.032 | ANSI B18.22.1 | Brass, Copper |
#6 (0.138″) | 0.156 | 0.375 | 0.032 | ANSI B18.22.1 | Brass, Copper |
#8 (0.164″) | 0.188 | 0.437 | 0.049 | ANSI B18.22.1 | Brass, Copper |
#10 (0.190″) | 0.219 | 0.500 | 0.049 | ANSI B18.22.1 | Brass, Copper |
1/4″ | 0.281 | 0.625 | 0.065 | ANSI B18.22.1 | Brass, Copper |
5/16″ | 0.344 | 0.734 | 0.065 | ANSI B18.22.1 | Brass, Copper |
3/8″ | 0.406 | 0.875 | 0.083 | ANSI B18.22.1 | Brass, Copper |
7/16″ | 0.469 | 1.000 | 0.083 | ANSI B18.22.1 | Brass, Copper |
1/2″ | 0.531 | 1.125 | 0.109 | ANSI B18.22.1 | Brass, Copper |
9/16″ | 0.594 | 1.250 | 0.109 | ANSI B18.22.1 | Brass, Copper |
5/8″ | 0.656 | 1.375 | 0.134 | ANSI B18.22.1 | Brass, Copper |
3/4″ | 0.812 | 1.625 | 0.134 | ANSI B18.22.1 | Brass, Copper |
7/8″ | 0.938 | 1.875 | 0.165 | ANSI B18.22.1 | Brass, Copper |
1″ | 1.062 | 2.125 | 0.165 | ANSI B18.22.1 | Brass, Copper |
1-1/8″ | 1.188 | 2.375 | 0.165 | ANSI B18.22.1 | Brass, Copper |
1-1/4″ | 1.312 | 2.625 | 0.180 | ANSI B18.22.1 | Brass, Copper |
1-3/8″ | 1.438 | 2.875 | 0.180 | ANSI B18.22.1 | Brass, Copper |
1-1/2″ | 1.562 | 3.125 | 0.180 | ANSI B18.22.1 | Brass, Copper |
DIN 126 Large Series Washers – Extended Dimensions
Nominal Size | Inside Diameter (mm) | Outside Diameter (mm) | Thickness (mm) | Load Distribution Advantage |
---|---|---|---|---|
M5 | 5.3 | 15.0 | 1.0 | 50% larger contact area |
M6 | 6.4 | 18.0 | 1.6 | 50% larger contact area |
M8 | 8.4 | 24.0 | 1.6 | 50% larger contact area |
M10 | 10.5 | 30.0 | 2.0 | 50% larger contact area |
M12 | 13.0 | 37.0 | 2.5 | 50% larger contact area |
M16 | 17.0 | 50.0 | 3.0 | 65% larger contact area |
M20 | 21.0 | 60.0 | 3.0 | 65% larger contact area |
📐 Custom Dimensions Available
Non-standard sizes: We manufacture washers to customer specifications
Size range: 1mm to 150mm outside diameter
Thickness range: 0.1mm to 25mm
Tolerance: ±0.005mm achievable
🔄 Metric/Imperial Conversion
Design flexibility: Can convert between measurement systems
Engineering support: Dimension optimization available
Standards compliance: Multi-standard manufacturing
Documentation: Drawings in preferred units
Note: All dimensions are nominal values. Actual tolerances depend on material grade and customer specifications. Custom dimensions and special tolerances are available upon request. Our engineering team can assist with dimension optimization for specific applications and provide technical recommendations for material selection based on operating conditions.
Manufacturing Processes & Advanced Machinery
Our manufacturing facility employs cutting-edge CNC machining technology including Swiss-type automatic turning centers, multi-spindle automatic lathes, and precision grinding machines. The production process begins with certified raw material inspection using optical emission spectrometry for chemical composition verification and mechanical testing for hardness and tensile strength confirmation.
Machine Type | Capability | Tolerance Achievement | Production Rate |
---|---|---|---|
Swiss CNC Turning Centers | Ø1-25mm diameter range | ±0.01mm | 5000-15000 pcs/day |
Multi-spindle Automats | High volume production | ±0.02mm | 20000-50000 pcs/day |
CNC Chamfering Machines | Precision edge finishing | ±0.005mm chamfer control | 10000-25000 pcs/day |
Surface Grinding | Thickness control | ±0.005mm thickness | 8000-20000 pcs/day |
Industries & Applications
Our precision machined washers serve diverse industrial sectors including automotive manufacturing, aerospace engineering, electronics and telecommunications, marine and offshore, power generation, medical devices, precision instrumentation, and renewable energy systems. Each industry presents unique requirements for material properties, dimensional tolerances, and surface treatments, which our engineering team addresses through customized manufacturing solutions.
In automotive applications, our washers are used in engine assemblies, transmission systems, and electrical connections where vibration resistance and thermal stability are critical. Aerospace applications demand the highest levels of quality assurance and traceability, which we provide through comprehensive documentation and material certification programs.
Quality Assurance & Tolerances
Our quality management system is certified to ISO 9001:2015 standards with additional qualifications including AS9100D for aerospace and ISO/TS 16949 for automotive applications. Dimensional tolerances are maintained according to DIN 7168 medium class or customer-specified requirements, with capability to achieve ±0.005mm on critical dimensions using precision grinding operations.
Dimension Range | Standard Tolerance (±mm) | Precision Tolerance (±mm) | Ultra-Precision (±mm) |
---|---|---|---|
0.5 – 3mm | ±0.05 | ±0.02 | ±0.005 |
3 – 6mm | ±0.05 | ±0.02 | ±0.01 |
6 – 30mm | ±0.1 | ±0.03 | ±0.01 |
30 – 120mm | ±0.2 | ±0.05 | ±0.02 |
Comprehensive Q&A Section
Why Choose Our Machined Washers – Competitive Advantages
Our commitment to excellence spans over three decades of global manufacturing experience, during which we have developed unparalleled expertise in precision machining of non-ferrous metals. Our competitive advantages include faster turnaround times through optimized production scheduling, superior customer support with dedicated account managers, and exceptional communication skills that ensure clear understanding of customer requirements throughout the project lifecycle.
We offer flexible production scheduling to accommodate urgent delivery requirements and customized packaging solutions that include customer logos and labeling for seamless integration into our clients’ supply chains. Our global exposure and experience enables us to understand and meet diverse international quality standards and regulatory requirements, making us the preferred partner for multinational corporations seeking reliable fastener solutions.
🚀 Fast Turnaround
Standard items: 2-3 weeks
Custom designs: 4-6 weeks
Rush orders available
🎯 Precision Quality
Tolerances to ±0.05mm
ISO 9001:2015 certified
AS9100D aerospace qualified
🌍 Global Reach
30+ years experience
Worldwide shipping
Multi-standard compliance
🔧 Custom Solutions
Bespoke manufacturing
Custom packaging
Technical support
Packaging & Shipping Solutions
Our packaging solutions are designed to protect product integrity during transportation while facilitating efficient handling at the destination. Standard packaging includes anti-corrosion VCI papers, moisture-barrier bags, and sturdy cardboard cartons with foam inserts for delicate components. For automated assembly applications, we provide vibratory bowl feeder compatible packaging and tape-and-reel packaging for pick-and-place equipment.
International shipping is handled through our network of certified logistics partners, ensuring proper documentation for customs clearance and tracking capabilities for shipment monitoring. We provide commercial invoices, packing lists, certificates of origin, and material certificates as required for international trade compliance.
Glossary of Technical Terms
Chamfering: Precision machining process that creates angled edges to facilitate assembly and reduce stress concentrations in fastener applications.
Swiss-type Turning: Advanced CNC machining technique using guide bushings and sliding headstocks for superior accuracy in small diameter components.
Concentricity: Geometric tolerance specifying how closely the center axes of circular features align, critical for proper washer function.
DIN 7168: German standard specifying general tolerances for machined parts without individual tolerance indications.
IACS (International Annealed Copper Standard): Standard measurement for electrical conductivity with pure Copper at 100% IACS.
VCI (Volatile Corrosion Inhibitor): Packaging material that releases corrosion-preventing vapors to protect metal components during storage and shipping.
Related Parts
Primary Brass machined washers, Copper machined washers, precision washers manufacturer, custom washers India
ISO 7089 compliant brass washers, DIN 125 copper washers manufacturer, CNC machined chamfered washers, precision turned washers exporter India
Industry Terms: Fastener components, non-ferrous washers, automotive washers, aerospace grade washers, marine hardware washers
Technical Terms: Swiss machined washers, tight tolerance washers, surface treated washers, RoHS compliant washers
Application Terms: Electrical washers, plumbing washers, instrumentation washers, vibration resistant washers
Foreign
German:
Gefräste Messing-Unterlegscheiben, Gefräste Kupfer-Unterlegscheiben, Gefräste Unterlegscheiben nach ISO 7089, Gefräste Unterlegscheiben nach DIN 125 und DIN 126, Messing-Unterlegscheiben mit Fase, Gedrehte Kupfer-Unterlegscheiben, Gedrehte Messing-Unterlegscheiben
Russian:
Обработанные шайбы из латуни, Обработанные шайбы из меди, Обработанные шайбы по стандарту ISO 7089, Обработанные шайбы по стандартам DIN 125 и DIN 126, Латунные шайбы с фаской, Точеные медные шайбы, Точеные латунные шайбы
French:
Rondelles usinées en laiton, Rondelles usinées en cuivre, Rondelles usinées ISO 7089, Rondelles usinées DIN 125 et DIN 126, Rondelles en laiton chanfreinées, Rondelles tournées en cuivre, Rondelle tournée en laiton
Spanish:
Arandelas mecanizadas de latón, Arandelas mecanizadas de cobre, Arandelas mecanizadas ISO 7089, Arandelas mecanizadas DIN 125 y DIN 126, Arandelas de latón avellanadas, Arandelas torneadas de cobre, Arandela torneada de latón
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Special Offer: Mention this webpage for a 5% discount on your first order of Copper machined washers and Brass Machined washers above 10,000 pieces!
Turnaround Time: 4-6 weeks for custom orders | Worldwide shipping available | Technical support in multiple languages