Brass Connector Pins

Brass connector pins are precision-engineered components designed for reliable electrical and mechanical connections in various industrial applications. These pins are manufactured from high-conductivity Brass alloys using cold forging techniques followed by precision machining. The connector pins feature optimized geometry for secure insertion and retention in mating connectors, ensuring consistent electrical performance and mechanical stability. Our brass connector pins are available in various diameters ranging from 0.5mm to 25mm with customizable lengths and specialized surface treatments including gold plating, tin plating, and nickel plating for enhanced corrosion resistance and electrical conductivity.

Brass Contact Pins

Brass contact pins represent specialized electrical components engineered for high-frequency signal transmission and power distribution applications. These precision-manufactured pins utilize high-conductivity Brass alloys with optimized grain structure achieved through controlled cold forging processes. The contact pins feature precise dimensional tolerances and superior surface finish to ensure minimal contact resistance and maximum electrical efficiency. Our brass contact pins are designed to withstand repeated insertion and extraction cycles while maintaining consistent electrical performance, making them ideal for automotive connectors, electronic equipment, and industrial control systems.

Brass Terminal Pins

Brass terminal pins are robust electrical connection components designed for permanent and semi-permanent electrical connections in various industrial and commercial applications. These pins are manufactured through precision cold forging of high-quality Brass bars, followed by automated machining to achieve exact dimensional specifications. The terminal pins feature specialized geometries including threaded ends, barbed configurations, and smooth cylindrical designs to accommodate different connection methods. Our brass terminal pins offer excellent electrical conductivity, corrosion resistance, and mechanical strength, making them suitable for electrical panels, junction boxes, and terminal blocks in harsh environmental conditions.

Brass Precision Pins

Brass precision pins represent the pinnacle of manufacturing accuracy and quality control in brass pin production. These components are manufactured using advanced CNC machining technology and precision cold forging techniques to achieve dimensional tolerances as tight as ±0.001mm. The precision pins undergo rigorous quality control processes including dimensional inspection, surface roughness measurement, and electrical conductivity testing. Our brass precision pins are specifically designed for applications requiring exact dimensional accuracy, such as electronic connectors, precision instruments, and high-reliability electrical systems where consistent performance is critical.

Brass Plug Pins

Brass plug pins are specialized electrical components designed for removable electrical connections in various plug and socket configurations. These pins are engineered with specific taper angles, insertion forces, and retention characteristics to ensure secure and reliable connections. The manufacturing process involves precision cold forging followed by automatic machining to achieve the required dimensional accuracy and surface finish. Our brass plug pins feature optimized contact areas and specialized surface treatments to minimize contact resistance and maximize electrical performance. These components are widely used in electrical plugs, socket assemblies, and portable electrical equipment requiring frequent connection and disconnection cycles.

Solid Brass Pins

Solid brass pins are monolithic components manufactured from single pieces of high-quality Brass alloy without any joints, welds, or assembly operations. These pins offer superior mechanical strength, electrical conductivity, and structural integrity compared to assembled or multi-piece alternatives. The manufacturing process involves precision cold forging of solid Brass bars followed by automated machining operations to achieve exact specifications. Our solid brass pins are available in various configurations including cylindrical, hexagonal, and custom profiles with diameters ranging from 1mm to 50mm. These components are ideal for applications requiring maximum reliability, such as high-current electrical connections, structural fasteners, and precision mechanical assemblies.

Brass PCB Pins

Brass PCB pins are specialized components designed specifically for printed circuit board applications, including through-hole mounting, surface mount technology, and flexible circuit connections. These pins are manufactured with precise dimensional control to ensure perfect fit with standard PCB hole sizes and spacing requirements. The manufacturing process utilizes advanced cold forging techniques followed by precision machining to achieve the required geometry and surface finish. Our brass PCB pins feature optimized insertion characteristics, excellent solderability, and superior electrical performance for both analog and digital circuit applications. These components are available with various surface finishes including gold plating, tin plating, and organic solderability preservatives (OSP) to meet specific PCB assembly requirements.

Q1: What is the minimum order quantity for custom brass pins?

A: Our minimum order quantity varies based on complexity and specifications, typically ranging from 1,000 to 10,000 pieces for custom brass pins. For standard configurations, we can accommodate smaller quantities of 500 pieces.

Q2: Can you provide brass pins with special surface treatments?

A: Yes, we offer comprehensive surface treatment options including gold plating, silver plating, tin plating, nickel plating, and organic coatings. We can also provide specialized treatments like passivation and chromate conversion coatings based on specific application requirements.

Q3: What tolerances can you achieve for precision brass pins?

A: We can achieve dimensional tolerances as tight as ±0.001mm for critical dimensions using our precision CNC machining capabilities. Standard tolerances range from ±0.05mm to ±0.01mm depending on the component geometry and size.

Q4: Do you provide material certificates and test reports?

A: Yes, we provide comprehensive material certificates including chemical composition analysis, mechanical property test reports, dimensional inspection reports, and electrical performance verification data with every shipment.

Q5: What is the typical lead time for brass pin orders?

A: Our standard turnaround time is 4-6 weeks from order confirmation for most brass pin configurations. Rush orders can be accommodated with expedited processing in 2-3 weeks depending on quantity and complexity.

Q6: Can you manufacture brass pins according to customer drawings?

A: Absolutely. We specialize in custom manufacturing according to customer specifications, drawings, and samples. Our engineering team can also provide design optimization suggestions to improve manufacturability and performance.

Q7: What quality certifications do you maintain?

A: We maintain ISO 9001:2015, IATF 16949 (automotive), and AS9100D (aerospace) certifications. Our products comply with RoHS, REACH, and other international environmental and safety standards.

Q8: Do you offer packaging customization services?

A: Yes, we provide customized packaging solutions including anti-static packaging, moisture barrier bags, custom labeling with customer logos, and specialized shipping containers based on specific requirements.

Q9: Can you supply brass pins for high-temperature applications?

A: Our standard brass pins are suitable for operating temperatures up to 200°C. For higher temperature applications, we can provide specialized brass alloys or alternative materials like Bronze or Copper alloys.

Q10: What inspection and testing capabilities do you have?

A: We have comprehensive in-house testing facilities including CMM dimensional inspection, XRF material analysis, electrical conductivity testing, salt spray corrosion testing, and mechanical property testing capabilities.

Q11: Do you provide technical support for product selection?

A: Yes, our experienced technical team provides comprehensive application support, material selection guidance, design optimization recommendations, and performance validation assistance throughout the product development process.

Q12: Can you handle large volume production requirements?

A: Our manufacturing facility is equipped to handle large volume production requirements up to 10 million pieces annually while maintaining consistent quality and on-time delivery performance.