Stainless Steel 316 Fittings, Stainless Steel 316 Machined components, Stainless Steel CNC Turned Components
Manufacturer & Exporter | ISO Certified | Global Shipping
We are one of the leading manufacturers and exporters of Stainless Steel 316 fittings from India. We have been supplying premium quality SS 316 pipe fittings to the world market for many decades. Our extensive range of Stainless Steel 316 fittings encompasses compression fittings, threaded fittings, sanitary fittings, hydraulic fittings, flanges, couplings, and tube fittings manufactured to international standards including ASTM, ASME, DIN, JIS, and IS specifications. With over three decades of manufacturing excellence and global exposure, we have established ourselves as a trusted partner for industries requiring corrosion-resistant, high-performance fitting solutions. Our state-of-the-art manufacturing facility in India combines advanced CNC machining technology with stringent quality control processes to deliver precision-engineered 316 grade Stainless Steel fittings that meet the demanding requirements of chemical processing, pharmaceutical, food & beverage, marine, and oil & gas industries worldwide. Each fitting undergoes comprehensive testing including pressure testing, dimensional verification, and material certification to ensure compliance with international quality standards and customer specifications.
Overview of Stainless Steel 316 Fittings
Stainless Steel 316 fittings represent the pinnacle of corrosion-resistant pipe connection solutions, specifically engineered for applications demanding superior resistance to chlorides, acids, and marine environments. The 316 grade Stainless Steel composition, featuring molybdenum content of 2-3%, provides enhanced pitting and crevice corrosion resistance compared to standard 304 grade materials. Our comprehensive range of SS 316 pipe fittings includes elbows, tees, reducers, crosses, caps, plugs, unions, nipples, and specialty fittings manufactured through precision machining, forging, and casting processes. These fittings demonstrate exceptional mechanical properties with tensile strength ranging from 515-620 MPa, yield strength of 205-310 MPa, and elongation percentages of 35-40%, making them suitable for high-pressure applications up to 6000 PSI depending on size and temperature conditions.
Stainless Steel 316 Pipe Fittings
Stainless Steel 316 pipe fittings form the backbone of industrial piping systems requiring exceptional durability and chemical resistance. Our manufacturing process employs hot forging and precision machining techniques on certified ASTM A182 F316/F316L raw materials, ensuring dimensional accuracy within ±0.05mm tolerances. These pipe fittings undergo solution annealing heat treatment at 1038-1149°C followed by rapid cooling to achieve optimal microstructure and corrosion resistance properties. The surface finish options include standard mill finish, 2B finish, and electropolished surfaces with Ra values ranging from 0.4-0.8 micrometers for sanitary applications.
316 Stainless Steel Fittings
Our 316 Stainless Steel fittings Like Stainless Steel Tees, Stainless Steel Elbows , Stainless Steel Crosses, etc. are manufactured in accordance with ASME B16.11, MSS SP-79, and MSS SP-83 standards, offering socket weld, threaded, and butt weld end connections. The molybdenum-enhanced composition provides superior resistance to chloride-induced stress corrosion cracking and pitting corrosion in marine environments and chemical processing applications. Each fitting is marked with grade identification, pressure rating, and manufacturer’s trademark for traceability. Our quality assurance program includes 100% dimensional inspection, hydrostatic pressure testing at 1.5 times working pressure, and material verification through positive material identification (PMI) testing.
Stainless Steel 316 Compression Fittings
Stainless Steel 316 compression fittings provide leak-tight connections for instrumentation and process control applications without requiring welding or threading. These fittings utilize a ferrule-based sealing mechanism that creates metal-to-metal contact under compressive forces, suitable for pressures up to 6000 PSI and temperatures ranging from -40°F to +400°F. Our compression fittings are manufactured with precision-machined threads conforming to NPT, BSP, and metric standards, with surface roughness maintained below Ra 0.8 micrometers on sealing surfaces to ensure optimal performance and reliability in critical applications.
Stainless Steel 316 Threaded Fittings
Stainless Steel 316 threaded fittings offer versatile connection solutions manufactured according to ASME B16.11 Class 3000, 6000, and 9000 pressure ratings. The threading process employs CNC thread milling machines ensuring precise thread geometry with 60-degree thread angle and appropriate pitch conforming to ASME B1.20.1 specifications for NPT threads. These fittings feature beveled edges to facilitate easy assembly and are available in standard wall thickness configurations providing working pressures from 1000-6000 PSI depending on size and temperature conditions. Each threaded fitting undergoes thread gauge verification and pressure testing to ensure leak-proof performance.
Sanitary Stainless Steel Fittings
Sanitary Stainless Steel fittings are specially designed for pharmaceutical, food processing, and biotechnology applications requiring ultra-hygienic conditions and easy cleaning capabilities. These fittings feature tri-clamp, DIN, and SMS end connections with electropolished internal surfaces achieving Ra values below 0.4 micrometers to prevent bacterial growth and facilitate complete drainage. Manufacturing processes include precision welding with full penetration joints, followed by solution annealing and electropolishing treatments. All sanitary fittings comply with FDA 21 CFR 177.2600, 3-A Sanitary Standards, and EHEDG guidelines for hygienic equipment design.
Stainless Steel Hydraulic Fittings
Stainless Steel hydraulic fittings are engineered for high-pressure hydraulic systems in marine, offshore, and corrosive environments where standard Carbon Steel fittings would fail due to corrosion. These fittings feature heavy-wall construction and specialized sealing configurations including O-ring face seal (ORFS), JIC 37-degree flare, and NPT threaded connections. Manufacturing involves cold forming processes to enhance material strength and dimensional stability under cyclic pressure loads. Working pressures range from 3000-6000 PSI with burst pressures typically four times the working pressure, ensuring safety factors required for critical hydraulic applications.
Stainless Steel Flanges and Couplings
Stainless Steel flanges and couplings provide robust connections for large diameter piping systems and equipment interfaces. Our flange manufacturing encompasses weld neck, slip-on, socket weld, threaded, lap joint, and blind configurations conforming to ASME B16.5, B16.47, and DIN standards. The forging process utilizes certified ASTM A182 F316/F316L materials heated to appropriate forging temperatures and shaped using hydraulic presses with capacities up to 3000 tons. Surface finishes include raised face (RF), flat face (FF), and ring type joint (RTJ) with surface roughness specifications ranging from 125-250 microinches as per ASME standards.
Stainless Steel 316 Tube Fittings
Stainless Steel 316 tube fittings are precision-engineered for instrumentation and small-bore piping applications requiring leak-tight connections and easy installation. These fittings utilize advanced compression technology with double ferrule systems providing vibration-resistant seals suitable for pressures up to 20,000 PSI depending on tube size. Manufacturing involves precision machining of certified bar stock materials with surface treatments including passivation and electropolishing to enhance corrosion resistance. Each tube fitting undergoes helium leak testing to ensure zero-leakage performance critical for process control and analytical instrumentation applications.
Stainless Steel 316 (SS316) – Detailed Explanation
SS316 is an austenitic stainless steel alloy that belongs to the 300 series. It is one of the most widely used grades, especially where high corrosion resistance is required.
Chemical Composition (Approximate %)
Element | SS316 (%) | Role / Purpose |
---|---|---|
Chromium (Cr) | 16.0 – 18.0 | Forms a protective oxide layer, corrosion resistance |
Nickel (Ni) | 10.0 – 14.0 | Improves toughness & resistance to acids |
Molybdenum (Mo) | 2.0 – 3.0 | Key for resisting pitting & crevice corrosion, especially in seawater |
Manganese (Mn) | ≤ 2.0 | Strength & hardenability |
Silicon (Si) | ≤ 1.0 | Increases strength slightly |
Carbon (C) | ≤ 0.08 | Keeps it weldable & prevents brittleness |
Iron (Fe) | Balance | Base metal |
Key Difference vs SS304: SS316 contains 2-3% molybdenum, making it far superior in marine, chemical, and chloride-rich environments.
1. Stainless Steel Fittings
These are widely used in fluid, gas, and structural applications:
A. Pipe & Tube Fittings
Elbows (45°, 90°, 180°)
Tees (equal & reducing)
Cross fittings
Couplings & half couplings
Reducers (concentric & eccentric)
Unions
Caps & plugs
Stub ends & lap joint flanges
B. Threaded & Compression Fittings
Hex nipples
Hex reducers
Ferrule fittings (single & double)
Swagelok-type compression fittings
BSP, NPT, and SAE threaded adapters
Banjo fittings
C. Hydraulic & Pneumatic Fittings
Hydraulic hose fittings
Quick-release couplings
ORFS (O-ring face seal) fittings
JIC 37° flare fittings
DIN 24° cone fittings
D. Flanges & Connectors
Weld neck flanges
Slip-on flanges
Blind flanges
Socket weld flanges
Lap joint flanges
2. CNC-Machined Stainless Steel Parts
CNC machining is used to create precision components from SS grades like SS304, SS316, SS410, SS431, and duplex stainless steels.
A. Automotive & Aerospace Parts
Shafts & axles
Gear blanks & sprockets
Bushings & bearing housings
Turbocharger components
Manifold blocks
Brake system adapters
B. Industrial & Engineering Components
Valve bodies & valve seats
Pump impellers & housings
Sealing glands & retainers
Instrumentation housings
Heat exchanger components
Actuator parts
C. Fasteners & Connectors
Hex bolts, socket-head bolts, studs
Screws (machine, self-tapping, and set screws)
Nuts (nylock, flange, dome, and coupling)
Washers (plain, spring, conical)
Dowel pins & locating pins
D. Custom Precision Parts
Sensor housings
Medical surgical components
Marine hardware (cleats, hinges, handles)
Instrument panels & brackets
Material Grades and International Specifications
Standard | Grade Designation | Chemical Composition (%) | Applications |
---|---|---|---|
ASTM/ASME | A182 F316/F316L, A479 316/316L | C: 0.08 max, Cr: 16-18, Ni: 10-14, Mo: 2-3, Si: 1.00 max | General purpose, chemical processing |
DIN/EN | 1.4401 (X5CrNiMo17-12-2), 1.4404 (X2CrNiMo17-12-2) | C: 0.07 max, Cr: 16.5-18.5, Ni: 10-13, Mo: 2-2.5 | European applications, marine environments |
JIS | SUS316, SUS316L | C: 0.08 max, Cr: 16-18, Ni: 10-14, Mo: 2-3 | Japanese industrial standards |
IS | IS:6911 Gr.316, IS:6603 Gr.316L | C: 0.08 max, Cr: 16-18, Ni: 10-14, Mo: 2-3 | Indian standard applications |
BS | BS 970-316S31, 316S11 | C: 0.08 max, Cr: 16.5-18.5, Ni: 10.5-13.5, Mo: 2.25-3.0 | British standard specifications |
GB (Chinese) | 0Cr17Ni12Mo2, 00Cr17Ni14Mo2 | C: 0.08 max, Cr: 16-18, Ni: 10-14, Mo: 2-3 | Chinese market applications |
Manufacturing Processes and Machinery
Hot Forging Process
Utilizing 1000-3000 ton hydraulic presses with induction heating systems maintaining temperatures between 1050-1200°C for optimal material flow and grain structure development.
CNC Machining Centers
5-axis CNC machining centers with live tooling capabilities achieving tolerances of ±0.025mm for critical dimensions and surface finishes down to Ra 0.4 micrometers.
Investment Casting
Precision investment casting using ceramic shell molding technology for complex geometry fittings with minimal machining requirements and superior surface finish.
Heat Treatment Furnaces
Controlled atmosphere furnaces for solution annealing at 1038-1149°C with rapid cooling systems ensuring optimal corrosion resistance and mechanical properties.
Dimensional Specifications and Pressure Ratings
Fitting Size (NPS) | Outside Diameter (mm) | Wall Thickness (mm) | Pressure Rating (PSI) | Working Temperature (°C) |
---|---|---|---|---|
1/8″ | 10.3 | 1.73 | 6000 | -40 to +400 |
1/4″ | 13.7 | 2.24 | 6000 | -40 to +400 |
3/8″ | 17.1 | 2.31 | 6000 | -40 to +400 |
1/2″ | 21.3 | 2.77 | 6000 | -40 to +400 |
3/4″ | 26.7 | 2.87 | 6000 | -40 to +400 |
1″ | 33.4 | 3.38 | 6000 | -40 to +400 |
1-1/2″ | 48.3 | 3.68 | 3000 | -40 to +400 |
2″ | 60.3 | 3.91 | 3000 | -40 to +400 |
Industries and Applications
Our Stainless Steel 316 fittings serve diverse industries requiring superior corrosion resistance and reliability. The chemical processing industry utilizes these fittings for handling corrosive chemicals, acids, and solvents where standard materials would fail rapidly. Pharmaceutical and biotechnology applications demand the highest purity levels, making our electropolished sanitary fittings essential for maintaining product integrity and regulatory compliance. The food and beverage industry relies on these fittings for hygienic processing equipment, ensuring product safety and meeting FDA requirements. Marine and offshore applications benefit from the enhanced chloride resistance of 316 grade materials, preventing costly corrosion-related failures in seawater environments. Oil and gas upstream operations use these fittings in sour gas services and subsea applications where hydrogen sulfide and chloride exposure necessitate superior materials. Power generation facilities employ these fittings in cooling water systems, desalination plants, and steam condensate systems where corrosion resistance is paramount for operational reliability.
Quality Standards and Certifications
Certification Type | Standard | Scope | Validity |
---|---|---|---|
ISO 9001:2015 | Quality Management System | Design, Manufacturing, Testing | Current |
ISO 14001:2015 | Environmental Management | Manufacturing Operations | Current |
OHSAS 18001 | Occupational Health & Safety | Workplace Safety Management | Current |
PED 2014/68/EU | Pressure Equipment Directive | European Market Compliance | Current |
API Q1 | Oil & Gas Quality Management | Upstream Applications | Current |
Material Property Table
Property | Units | 316 Grade | 316L Grade | Test Method |
---|---|---|---|---|
Tensile Strength | MPa | 515-620 | 485-620 | ASTM A370 |
Yield Strength (0.2%) | MPa | 205-310 | 170-310 | ASTM A370 |
Elongation | % | 35 min | 35 min | ASTM A370 |
Hardness | HRB | 95 max | 95 max | ASTM E18 |
Density | g/cm³ | 8.0 | 8.0 | ASTM B311 |
Thermal Expansion | ×10⁻⁶/°C | 16.0 (0-100°C) | 16.0 (0-100°C) | ASTM E228 |
Electrical Resistivity | μΩ·cm | 74 | 74 | ASTM B193 |
Frequently Asked Questions
Q1: What is the difference between 316 and 316L Stainless Steel fittings?
316L has lower carbon content (0.03% max vs 0.08% max), providing better corrosion resistance in welded conditions and eliminating carbide precipitation. 316L is preferred for critical applications requiring post-weld corrosion resistance.
Q2: What is the maximum working pressure for SS 316 fittings?
Maximum working pressure ranges from 1000-6000 PSI depending on fitting size, type, and temperature. Smaller sizes (1/8″ to 1/2″) typically handle 6000 PSI, while larger sizes (1-1/2″ and above) are rated for 3000 PSI at ambient temperature.
Q3: Are your fittings suitable for food grade applications?
Yes, our sanitary Stainless Steel 316L fittings comply with FDA 21 CFR 177.2600 regulations. They feature electropolished surfaces with Ra values below 0.4 micrometers and tri-clamp connections for easy cleaning and sterilization.
Q4: What testing procedures do you follow for quality assurance?
Each fitting undergoes dimensional inspection, hydrostatic pressure testing at 1.5x working pressure, PMI testing for material verification, surface finish measurement, and thread gauge verification. Complete test certificates are provided with shipments.
Q5: Can you provide custom dimensions and specifications?
Absolutely. We manufacture custom Stainless Steel 316 fittings according to customer drawings and specifications. Our engineering team provides design support and feasibility analysis for special applications with minimum order quantities starting from 100 pieces.
Q6: What is your standard delivery time?
Standard delivery time is 4-6 weeks for regular production quantities. Express delivery options are available for urgent requirements. Custom fittings may require 6-8 weeks depending on complexity and quantity.
Q7: Do you provide material certificates and test reports?
Yes, we provide complete material test certificates (MTC) per EN 10204 Type 3.1, including chemical composition, mechanical properties, heat treatment details, and dimensional inspection reports for full traceability.
Q8: Are your fittings suitable for high-temperature applications?
SS 316 fittings are suitable for continuous operation up to 400°C (752°F). For higher temperature applications up to 650°C, we recommend 316H grade with higher carbon content for improved high-temperature strength.
Q9: What surface finishes are available?
Available finishes include mill finish, 2B finish (cold rolled and annealed), electropolished (Ra 0.4μm or better), and mechanical polishing. Sanitary applications typically require electropolished surfaces for optimal cleanability.
Q10: How do you ensure corrosion resistance in marine environments?
Our 316 grade fittings contain 2-3% molybdenum, providing superior pitting and crevice corrosion resistance in chloride environments. Solution annealing heat treatment optimizes the microstructure for maximum corrosion resistance.
Why Choose Our Stainless Steel 316 Fittings
Three Decades of Manufacturing Excellence: With over 30 years of global experience, we have supplied premium Stainless Steel 316 fittings to Fortune 500 companies across six continents, establishing a reputation for uncompromising quality and reliability. Our advanced manufacturing capabilities include state-of-the-art CNC machining centers, automated inspection systems, and fully integrated heat treatment facilities ensuring consistent product quality and faster turnaround times compared to competitors.
Faster Delivery and Flexible Production: Our streamlined manufacturing processes and strategic inventory management enable 4-6 week delivery times, significantly faster than industry average. We maintain flexibility in production scheduling to accommodate urgent requirements and offer expedited shipping options for critical applications. Customized packaging solutions include customer-specific labeling, logo printing, and protective packaging designed to meet international shipping requirements.
Superior Customer Support and Communication: Our multilingual technical support team provides comprehensive pre-sales consultation, application engineering support, and post-delivery service. We maintain 24/7 communication channels including WhatsApp, email, and video conferencing to ensure seamless collaboration with international customers. Complete documentation support includes material certificates, dimensional reports, pressure test certificates, and compliance documentation for regulatory approvals.
Customer Testimonial
“We have been purchasing Stainless Steel 316 fittings from this manufacturer for over five years, and their quality has been consistently outstanding. The electropolished sanitary fittings we use in our pharmaceutical processing equipment meet the strictest FDA requirements, and we’ve never experienced a single failure. Their technical support team helped us select the right specifications for our challenging application, and delivery times have always been met. The attention to detail in packaging and documentation has made our regulatory audits seamless. I highly recommend them for any critical application requiring premium quality fittings.”
– Michael Thompson, Senior Process Engineer, USA
Packaging and Shipping
Our Stainless Steel 316 fittings are packaged using protective materials including bubble wrap, foam inserts, and moisture-resistant barrier films to prevent damage during transit. Each fitting is individually wrapped and placed in segregated compartments within wooden crates or cardboard cartons depending on size and quantity. Export packaging complies with international shipping regulations including ISPM-15 certified wooden packaging for fumigation-free clearance. Custom labeling options include customer logos, part numbers, heat numbers, and special handling instructions. We provide complete shipping documentation including commercial invoices, packing lists, certificates of origin, and material test certificates for smooth customs clearance worldwide.
Glossary of Technical Terms
Term | Definition |
---|---|
Austenitic Stainless Steel | Non-magnetic stainless steel containing high nickel content with face-centered cubic crystal structure, providing excellent corrosion resistance and formability |
Pitting Corrosion | Localized form of corrosion creating small holes or pits in metal surfaces, particularly dangerous in chloride environments |
Solution Annealing | Heat treatment process involving heating to 1038-1149°C followed by rapid cooling to dissolve carbides and achieve optimal corrosion resistance |
Passivation | Chemical treatment process removing free iron from stainless steel surfaces to enhance natural corrosion resistance |
Electropolishing | Electrochemical surface treatment creating ultra-smooth surfaces with improved corrosion resistance and cleanability |
NPT (National Pipe Thread) | American standard for tapered pipe threads providing mechanical seal through thread engagement |
Tri-Clamp Connection | Sanitary connection system using gaskets and clamps for easy assembly/disassembly in hygienic applications |
PMI Testing | Positive Material Identification using X-ray fluorescence spectroscopy to verify chemical composition |
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